Plan 23S
The Plan 23S system is an innovative adaption of the conventional API Plan 23 system, providing enhanced seal face cooling for optimised mechanical seal performance in high temperature applications.
In the Plan 23S system, the process fluid is forced circulated from the mechanical seal chamber (the mechanical seal flush port) to a heat exchanger and back to the mechanical seal chamber. The mechanical seal chamber is seperated from the pump seal chamber by a floating restriction bush. This optimises the sealing environment, as the volume of fluid circulated in the Plan 23C is less than 1/10th of the conventional Plan 23 system. This means the heat exchanger doesn't need to work as hard whilst still providing cool fluid to the mechanical seal faces in, what would otherwise be a high temperature environment.
Importantly, the Plan 23S system incorporates a sample collection pot. This allows for in-process process fluid samples to be periodically taken so that the operator can assess the quality of the fluid in the seal circuit.
Assessing fluid quality is one element in determining what is the conduction of the mechanical seal. If the fluid sample is discoloured, or contains metallic particles or debris, it could be the early signs of seal failure or seal distress. The sampler system in the Plan23S is therefore an excellent reliability-focused innovative tool for condition monitoring of the sealing environment.
Unlike Plan 32, there is no process fluid temperature reduction. This means that there is no wasted energy input heating the fluid inside the process pump.
Unlike Plan 32, there is no process fluid concentration dilution, as there is no external fluid supplied into the pump sealing chamber.
Furthermore, unlike Plan 21, the heat exchanger doesn't have to work as hard. This means, in a like-for-like application, the cooling water supply to the heat exchanger can be reduced.
There are typically HUGE operational savings to be made from Plan 23S applications, which far exceed any small, one off capital investment in the Plan 23 heat exchanger circuit.
Important - The key element to maximise the benefit of the Plan 23S system is in the PUMPING RING design and the HEAT EXCHANGER design. Reliability Seals have the best innovations for both. Also, check out Plan 23B systems and Plan 23E system adaptions for further enhanced operational performance.
Features
- The standard Plan 23S system includes a heat exchanger, temperature gauge, vent valve, sampler pot and drain valve AND a integral floating restriction bush between the pump seal chamber and the mechanical seal chamber.
- The cartridge mechanical seal incorporates an integral fluid circulation device or pumping ring, which circulates process fluid in a substantially closed loop.
- Preferably the heat exchanger is water cooled for extreme temperature applications.
- Preferably, the pumping ring design is of an angled design with large radial clearances which confirm to the best practice requirements of the API682 standard.
- When the pump is not running, heat transfer is achieved by fluid convection process. When the pump is running, heat transfer is achieved by the ring.
Benefits
- Plan 23S system allows for condition monitoring of the sealing fluid in the seal circuit, through in-process fluid sample collection.
- Plan 23S reduces the volume of process fluid circulated in the Plan23 system by up to 90% compared to a conventional Plan 23 system. This reduces the heat load on the heat exchanger, which reduces cooling water supply and/or extends the heat exchanger longevity.
- Plan 23S provides excellent, low temperature process fluid within the closed loop system. This helps to optimise seal face fluid film conditions, extending mechanical seal life.
- Plan 23S does not use an external fluid source that increases cost and/or heat input and energy usage.
- Plan 23S establishes required margin between fluid vapour pressure and seal chamber pressure.
- Plan 23S is much more efficient than a Plan 21 system as only the fluid in the seal chamber is circulated through the heat exchanger.
Drawbacks
- High viscosity products can affect the process fluid circulation performance. Therefore the selection of the most appropriate seal pumping ring, with high delivery capabilities is important. Reliability seals can provide advice on best practice pumping ring design.
Applications
- Plan 23S systems can be employed in any temperature related application, typically over 100 DegC (200 deg F), as cool seal faces last longer and increase equipment reliability
- Plan 23S is especially suited for hot and clean process fluid applications, typically above 180 Deg C (350 Deg C)
- Typical applications include boiler feed and boiler water, and hot oil hydrocarbon services as found in the Oil and Gas sector.
- Check out the Reliability Seals Plan 23E system - an environmentally friendly Plan 23 system
- Check out the Reliability Seals Plan 23B system - without a sample collection pot.
Warning Notes
- The selection of the heat exchanger is important. Compact Shell and Tube, high-efficiency heat exchangers provide excellent cooling and can be used in restricted spaces due to their compact design.
- The selection of the pumping ring is also important. Close radial clearance parallel design pumping rings should be avoided as the they need very close radial clearances (0.5mm or 0.020") to operate. Depending on the age/condition of the process pump, its shaft bearing support and the setting of the seal to the pump, metal to metal contact can result with close radial clearance designs. Tapered pumping ring designs are by far a more superior solution as the radial clearance between stationary and rotary components is much greater whilst circulating the same, or greater amounts of fluid.
- The cooling water to the heat exchanger should ideally by soft water for optimised heat transfer and to minimise scale build up inside the pipework and heat exchanger. Periodic checks of the heat exchanger are recommended.
- If their is no plant water supply, or plant ring main system which can supply cooling fluid to the heat exchanger, Reliability Seals can provide an innovative, closed loop Plan 54 system to supply the heat exchanger.
- The position of the heat exchanger should be as close as possible to the seal chamber / mechanical seal, to optimise the Plan 23 fluid pumping circuit.
Related Technical Papers
For further reading on API Plan 23, please click the following links to related Technical Blogs;
- Enhancing Operational Uptime: Exploring API Plan 23
Applicable Products
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